25
APRIL 2026
UNDERSTANDING THE 
CAPEX–OPEX BALANCE
Total cost of ownership in the ferry sector depends on the 
balance between upfront investment and long-term oper-
ation. Over a typical 20-year lifecycle, CAPEX covers the 
vessel itself including the hull, propulsion system, battery 
packs (for electric vessels) and any necessary charging in-
frastructure. Meanwhile, operating expenditure (OPEX) 
encompasses energy or fuel costs, maintenance, crew re-
quirements, and battery replacements when applicable.
Electric displacement vessels increase CAPEX due to 
battery systems and charging equipment with electric 
hydrofoil vessels typically having an additional premium 
reflecting the complexity of foil structures and control sys-
tems. These initial disparities can make procurement teams 
hesitant. The operating picture, however, is a steep change 
for operators. Electric vessels significantly reduce fuel costs 
and eliminate maintenance associated with exhaust systems 
and complex drivetrains. Hydrofoil vessels further amplify 
these advantages—using hydrodynamic lift to reduce drag 
by more than 80 percent. This leads to reduced battery re-
quirements, shorter charging windows and lower long-term 
infrastructural demands.
Crucially, these efficiency gains are not only realized over the 
full asset lifecycle. In operating environments characterized 
by high and volatile fuel prices, particularly where costly bio-
fuels are mandated, electric hydrofoil vessels can achieve pay-
back periods in as little as three years. This enables operators 
to capture meaningful cost savings early in deployment, rath-
er than waiting for long-term lifecycle benefits to materialize.
The result is that diesel, while still the lowest CAPEX op-
tion, is increasingly difficult to justify over a procurement 
and operational lifecycle, particularly on high-frequency 
routes where OPEX dominates the cost stack. This dynam-
ic further strengthens the case for high-efficiency electric 
hydrofoil solutions, where both early-stage and long-term 
savings are most pronounced.
From 6 to 200kW
Available with or without enclosures 6 to 200kW
For global support, contact John McKinnon 
at 770-601-6880 or john.mckinnon@kohler.com
Available from
20 to 175kW
Available 
6 to 200kW
Available 
6 to 200kW
*Products shown are not to scale
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